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TPU 3D Printing Service

We provide TPU 3D printing services for creating durable, flexible parts that withstand repeated stress and movement, and are suitable for prototypes, functional components, and end-use parts.

Our TPU prints maintain elasticity and abrasion resistance, with turnaround as fast as 1 business day.

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How Our TPU Printing Works

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Review the quote and place your 3D print TPU order.

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What is TPU and Why Choose It?

Our TPU 3D printing service offers a unique combination of flexibility, durability, and abrasion resistance. Thermoplastic Polyurethane (TPU) is a rubber-like material suitable for creating functional parts that must endure repeated bending, compression, or stretching. For our processes we use TPU 95A.

TPU is often selected for components like gaskets, seals, protective covers, grips, and wear-resistant enclosures. It maintains elasticity over time and performs well in both industrial and consumer product settings.

TPU printing is the go-to choice when your application demands impact resistance, flexibility, and mechanical strength.

Design Guidelines, Print Quality Tips, and Colors for 3D Printing TPU

TPU Design Guidelines

Minimum wall thickness – 1.0 mm (1.5 mm recommended for durability)
Supports – Required for overhangs and bridges
Model complexity – Design with flexible movement or stress in mind
Build size - Standard 300 x 300 x 300 mm
Tolerance – Typical dimensional accuracy ±0.5 mm

Tips for TPU Print Quality

Surface finish – Smooth finish with minimal layer lines, depending on geometry and post-processing
Accuracy – Reliable for flexible parts and consistent mechanical properties
Post-processing – Trimming may be needed, TPU parts are not sanded or polished

Available Colors for TPU

Standard
- Black
- White
- Blue
- Grey
Custom – Available on request

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Where TPU Works Best

TPU 3D printing is a good fit for parts that need controlled flex, soft contact, or impact protection. It works well when a rigid plastic would be too hard, brittle, or unforgiving for the assembly.

Flexible seals, gaskets, and soft interfaces

Use TPU 95A for gaskets, pads, sleeves, and soft interface parts that need to compress slightly between harder components.

Robotics prototype parts

For robotics teams, TPU is useful for gripper pads, bumpers, feet, cable relief, protective covers, and flexible fixtures. For robot assemblies that also need rigid housings, brackets, fixtures, or SLS nylon components, see our robotic 3D printing page.

Protective and wear-contact parts

TPU can also work for soft-touch grips, cushioning features, covers, and wear-contact surfaces.

When to choose another material

TPU may not work well for sharp fine details, highly rigid parts, or long-term UV exposure. For outdoor robotics housings or weather-resistant covers, ASA 3D printing may be a better choice.

Examples of 3D Printed TPU Parts

Explore how 3D printing TPU is used across different industries. These examples highlight the material’s flexibility, toughness, and mechanical stability, making it suitable for vibration-dampening parts, protective housings, functional seals, and wearable prototypes.

Pros and Cons of TPU

TPU is a flexible and durable thermoplastic widely used in 3D printing for applications that demand impact resistance and mechanical elasticity. Below are practical considerations to help determine if TPU is right for your project.

Advantages

Flexible and Tough – TPU bends under stress without breaking, making it useful for impact-prone components and soft-touch parts
Abrasion and Wear Resistance – Withstands repeated movement or friction, suitable for grips, seals, and housings
Vibration Dampening – Naturally absorbs shock and reduces vibration, often used in protective and cushioning applications

Limitations

Design Constraints – TPU’s flexibility can make thin or unsupported sections harder to control or finish precisely
Lower Detail Definition – Compared to rigid materials, TPU may not hold sharp features or higher details as clearly
Not UV-Stable – TPU may degrade with prolonged UV exposure unless additives or coatings are used

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Turnarounds and Delivery Options for TPU Printing

Fast Production

Most TPU 3D printing projects are completed and shipped quickly, with many orders ready to leave our facility within 1 business day.

For larger batches or unusually complex prints, we provide realistic production timelines, they are typically completed within 2 to 3 business days.

Local TPU 3D Printing Benefits

Flexible Pickup or Shipping – Select between local pickup or shipping to your door, based on what works best for your team
Coordinated Scheduling – We align print and delivery schedules to match your production goals
Responsive Support – Have questions about part geometry or print settings? Our experienced staff is ready to assist

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Technical Specifications Table for 3D Printed TPU Parts

We use TPU 95A, a thermoplastic polyurethane with a Shore hardness of 95A. It offers a practical combination of flexibility and stability, making it a suitable option for parts that are made using FDM 3D printing technology and need moderate elasticity and wear resistance. TPU 95A performs reliably in applications involving repeated movement, cushioning, or contact, such as sleeves, housings, or vibration-dampening features.

Property	Value
Heat deflection (HDT) at 1.82 MPa	49˚C (120.2°F)
Melting temperature	220˚C (428°F)
Tensile stress at break	39.0 MPa
Hardness	95 (Shore A)

Why Choose Our TPU 3D Printing Services?

If your team needs a reliable way to produce flexible, wear-resistant parts, our TPU 3D printing service offers a practical solution, designed for engineering groups, product developers, and contract manufacturers alike.

Our team brings over 12 years of hands-on 3D printing experience across many industries. We’ve helped customers bring both prototypes and finished parts to life, covering everything from vibration-dampening parts to soft-touch features.

We know that speed matters. That’s why we’ve streamlined our process so most TPU prints are shipped within just 1 business day. You get consistent results and quick turnarounds, helping you stay on track without compromising quality.

In-house Production

Diverse Materials

12+ Years of Experience

Lead Times from One Day

Volume Discounts

Serving Boston businesses and
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